Annual CP Survey Report

CV-CP-2026-014 Rev 01 · PL-06″ SGPC–TIPU · issued for use

Document control

Report numberCV-CP-2026-014
RevisionRev 01 — issued for use
ClientMari Energies Limited
FacilitySui Gas Processing Complex
StructurePL-06″ SGPC–TIPU, KP 0.0–16.4
Survey typeAnnual test-post + CIPS
Survey window11–13 March 2026
ContractorCorrovision Field Services
SurveyorA. Sattar — ISO 15257 Level 2
Reviewed byM. Iqbal — ISO 15257 Level 3
Issue date20 March 2026

Survey conditions

WeatherDry, 31–38 °C
Soil conditionDry sandy loam, no recent rainfall
Soil resistivity2,400 – 9,600 Ω·cm (Wenner 4-pin)
Ground coverCultivated 0–8 KP, scrub 8–16.4 KP
AccessFull; no restricted sections
DeviationsNone. All 16 test posts read.

1. Executive summary

The annual test-post survey and concurrent close-interval potential survey of PL-06″ SGPC–TIPU were completed over 11–13 March 2026. All 16 test posts were read and the full 16.4 km was walked.

12 of 16 test posts (75%) meet the −850 mV instant-OFF criterion. A continuous 4.0 km section between KP 10.0 and KP 14.0 fails, with a minimum recorded instant-OFF of −698 mV at KP 12.4. A concurrent DCVG survey located a Category-2 coating holiday at the same chainage (34% IR).

The failing section is attributed to a single localised coating defect draining protective current, not to inadequate CP capacity — potentials either side of the defect are comfortably within criterion. The recommended remedy is therefore a local excavation and recoat, not a CP redesign. Five deficiencies are listed at §5 with prioritised recommendations at §6.

2. Scope & methodology

ParameterAppliedReference
Criterion applied−850 mV instant-OFF vs Cu/CuSO₄AMPP SP0169 §6.2.2.1.1
Secondary criterion100 mV cathodic polarisation decayAMPP SP0169 §6.2.2.1.2
Survey methodClose-interval potential survey, 1.5 m spacingNACE SP0207
Interruption cycle4 s ON / 1 s OFF, GPS-synchronised across TR-01 and TR-04NACE SP0207 §5
Reference electrodeCu/CuSO₄ portable, calibrated 09 Mar 2026 (±5 mV)NACE TM0497
InstrumentationHigh-impedance DVM > 10 MΩ, datalogger, GPS ±2 mNACE TM0497 §3
Coating surveyDCVG, %IR method, run concurrentlyNACE SP0502
AC interferenceCoupon current density at HV crossing KP 9.4EN ISO 18086

3. Results against criteria

MeasureResultRateAssessment
Test posts surveyed16 of 16100%Pass
Meeting −850 mV instant-OFF12 of 1675%Attention
Meeting 100 mV polarisation14 of 1688%Pass
CIPS length surveyed16.4 km of 16.4 km100%Pass
Section below criterionKP 10.0 – 14.0 (4.0 km)24% of lengthFail
DCVG indications7 recorded, 1 Cat-2Attention
AC current density (KP 9.4)18 A/m²low riskPass

5. Deficiency list

2 critical
RefLocationDeficiencyProbable causeSeverity
D-01KP 12.4Instant-OFF −698 mV; DCVG Cat-2 holiday at 34% IRCoating holiday draining CP currentCritical
D-02KP 10.0–14.0Section fails −850 mV instant-OFF over 4.0 kmConsequence of D-01Critical
D-03TP-0112Test post lead resistance 4.2 Ω (expected < 1 Ω)Corroded cable connectionMajor
D-04TR-04Tap at 5/2 delivering 31.0 V — near rated capacityRising circuit resistanceMajor
D-05GB-01Groundbed resistance 1.8 Ω vs 1.1 Ω at commissioningAnode consumption, 46% depletedMinor

6. Recommendations

RefRecommended actionPriorityTimeframeClosesReference
R-01Excavate KP 12.4, assess and recoat the holiday; holiday-test before backfillImmediate30 daysD-01SP0502 §6
R-02Re-survey KP 8.0–16.4 after repair to confirm the section returns to criterionImmediateWithin 30 days of repairD-02SP0169 §10
R-03Replace TP-0112 test lead and re-terminate at the pipeShort-term90 daysD-03192.469
R-04Review TR-04 sizing against present circuit resistance; consider upratingShort-term90 daysD-04ISO 15589-1 §7
R-05Budget GB-01 groundbed replacement in FY28 based on depletion trendLong-termFY28D-05ISO 15589-1 §7

7. Certification

Surveyed by
A. Sattar
ISO 15257 Level 2 · 13 Mar 2026
Reviewed by
M. Iqbal
ISO 15257 Level 3 · 18 Mar 2026
Accepted by
Mari Energies Limited
Integrity Dept · 20 Mar 2026

Signatory competence per ISO 15257. Records retained for the life of the pipeline per 49 CFR 192.491.